If you own a Michelin G735 floor jack, you know how important it is to keep it in top shape. But what happens when the jack starts losing pressure or won’t lift as it should?
The answer often lies in a simple step: refilling the hydraulic fluid. Knowing how to refill your Michelin G735 floor jack can save you time, money, and frustration. In this guide, you’ll get clear, easy-to-follow instructions that help you get your jack working like new again.
Keep reading, and you’ll be ready to handle this quick maintenance task with confidence.

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Tools And Materials Needed
Refilling the Michelin G735 floor jack requires some basic tools and materials. Having the right items ready helps the process go smoothly. It also prevents damage to your floor jack.
Gather everything before you start. This saves time and avoids interruptions.
Hydraulic Jack Oil
Choose the correct hydraulic jack oil for the Michelin G735. Use only the oil type recommended by the manufacturer. Avoid mixing oils to keep the jack working well.
Clean Cloth Or Rag
Use a clean cloth to wipe away dirt and oil. This keeps the jack clean and prevents contamination. Always have a rag handy for spills.
Funnel
A small funnel helps pour oil without spilling. It fits into the jack’s oil fill hole. This tool makes refilling easy and neat.
Wrench Or Socket Set
Use a wrench or socket set to open the oil fill plug. The right size tool ensures you don’t strip the plug. Keep these tools nearby.
Protective Gloves
Wear gloves to protect your hands from oil and dirt. Gloves keep your hands clean and safe. Choose gloves that fit comfortably.
Safety Precautions
Refilling a Michelin G735 floor jack requires careful attention to safety. Taking precautions helps prevent accidents and damage. Follow these steps to stay safe during the refill process.
Wear Protective Gear
Always wear gloves and safety glasses. This protects your skin and eyes from oil spills. Hydraulic fluid can irritate your skin and eyes.
Work On A Flat Surface
Place the jack on a flat, stable surface. This stops it from tipping over. Stability is key to avoiding injuries.
Release Pressure Before Opening
Make sure all pressure is released from the jack. Open the fill plug slowly to avoid fluid spray. Pressure buildup can cause sudden fluid bursts.
Use The Correct Hydraulic Fluid
Only use the fluid recommended by Michelin. Using the wrong fluid can damage the jack. Check the manual for the exact type.
Keep Away From Flames
Hydraulic fluid is flammable. Avoid open flames or sparks nearby. Keep a fire extinguisher close, just in case.
Clean Spills Immediately
Wipe up any spills right away. Oil on the floor can cause slips. Dispose of rags properly to prevent fire risks.
Locating The Hydraulic Fluid Reservoir
Knowing where the hydraulic fluid reservoir is on your Michelin G735 floor jack is key. This part holds the fluid that powers the jack’s lifting action. Finding it makes refilling easy and keeps your jack working well.
The reservoir is usually inside the main body of the jack. It has a small cap or plug for adding fluid. You need to open this cap carefully to avoid spills.
Check The Base Of The Jack
Start by placing the jack on a flat surface. Look near the base where the handle connects. The reservoir is often near this area. You may see a round cap or plug that can twist off.
Remove Any Protective Covers
Some models have a cover to protect the reservoir. Remove any screws or clips holding the cover in place. Keep these parts safe to put back later.
Identify The Reservoir Cap
The cap is usually small and round. It may have a symbol or label showing it holds fluid. Turn the cap slowly to open. Be ready to catch any drops of fluid.

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Draining Old Fluid
Draining old fluid from your Michelin G735 floor jack is an important step. Removing used fluid keeps the jack working well and safe to use. Old fluid can cause rust and reduce the jack’s power. This part of the process is simple but needs care. Follow these steps to drain the old fluid properly.
Prepare The Floor Jack
Place the jack on a flat surface. Lower the jack completely to release pressure. Clean the area around the fluid reservoir. This stops dirt from entering the system.
Locate The Drain Plug
Find the drain plug at the base of the jack. Use a wrench to loosen it slowly. Have a container ready to catch the old fluid. Do not spill it on the floor.
Drain The Fluid
Allow the fluid to flow out fully. This may take a few minutes. Gently pump the jack to push out extra fluid. Keep the container steady during the process.
Dispose Of Old Fluid Safely
Collect the used fluid in a sealed container. Do not pour it down drains or on soil. Take it to a recycling center or hazardous waste site. Proper disposal protects the environment.
Choosing The Right Hydraulic Fluid
Choosing the right hydraulic fluid for your Michelin G735 floor jack is very important. The fluid keeps the jack working smoothly and safely. Using the wrong fluid can cause damage or reduce the jack’s performance. This section helps you pick the best fluid for your tool.
Types Of Hydraulic Fluids For Floor Jacks
There are several types of hydraulic fluids. Mineral oil-based fluids are common and work well in most jacks. Synthetic fluids offer better temperature resistance. Water-based fluids are less common and not recommended for most jacks. Check your jack’s manual to find the right type.
Viscosity And Its Importance
Viscosity means how thick or thin the fluid is. A fluid that is too thick may slow down the jack. A fluid that is too thin may not protect the parts enough. Choose a fluid with the viscosity rating suggested by Michelin for the G735 model.
Checking For Fluid Quality And Additives
Good hydraulic fluid should be clean and free of dirt. Some fluids have additives to prevent rust and wear. These additives help the jack last longer. Avoid fluids with unknown or low-quality additives to protect your jack.
Where To Buy Reliable Hydraulic Fluid
Buy fluid from trusted stores or online shops. Look for brands known for quality. Avoid very cheap options as they may harm your jack. Always check the product label for compatibility with floor jacks like the Michelin G735.
Refilling The Floor Jack
Refilling the Michelin G735 Floor Jack keeps it working smoothly. Over time, the hydraulic oil inside can run low. Without enough oil, the jack won’t lift properly. Checking and refilling the oil is simple and important. Follow easy steps for the best results.
Preparing The Floor Jack
Place the floor jack on a flat surface. Make sure it is fully lowered. Clean the area around the oil fill plug. Remove dirt and debris to avoid contamination. Use a cloth to wipe the surface clean.
Removing The Oil Fill Plug
Locate the oil fill plug on the jack body. Use a wrench or screwdriver to remove it. Keep the plug in a safe place. Do not lose the plug during the refill process.
Refilling With Hydraulic Oil
Use only the recommended hydraulic oil for the Michelin G735. Slowly pour the oil into the fill hole. Fill until the oil level reaches the bottom of the plug hole. Avoid overfilling to prevent leaks.
Replacing The Oil Fill Plug
After filling, clean any spilled oil around the hole. Screw the fill plug back into place. Tighten securely but do not overtighten. This ensures no oil will leak out.
Testing The Floor Jack
Pump the handle several times to circulate the new oil. Check for smooth lifting and proper operation. If the jack still feels weak, check the oil level again. Repeat the refill process if needed.
Bleeding Air From The System
Bleeding air from the system is a key step in maintaining your Michelin G735 floor jack. Air trapped inside the hydraulic system can cause poor lifting performance. This means the jack may not lift smoothly or hold weight properly. Removing air restores proper pressure and makes the jack work like new.
This process is simple but must be done carefully. Follow these steps to safely bleed air and improve your jack’s performance. Keep tools ready and work in a clean area to avoid dirt entering the system.
Locate The Bleed Valve
Find the bleed valve on your Michelin G735 floor jack. It is usually near the hydraulic cylinder. Use a wrench to open it slightly. This lets trapped air escape during the bleeding process.
Pump The Jack Slowly
With the bleed valve open, pump the handle slowly. This pushes air out with the hydraulic fluid. Watch for bubbles coming out of the valve. Stop pumping once the fluid runs clear without bubbles.
Close The Bleed Valve
After air is removed, close the bleed valve tightly. Make sure no fluid leaks out. Tightening the valve keeps the system sealed and ready for use.
Test The Jack
Lower the jack fully and then lift it again. Check if the lifting feels smooth and strong. If the jack still feels weak, repeat the bleeding steps. Proper bleeding restores full power to your floor jack.

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Testing The Jack After Refill
Testing the Michelin G735 floor jack after a refill is crucial. It ensures the jack works safely and efficiently. Skipping this step can lead to accidents or jack failure. Follow these steps carefully to check your jack’s performance and reliability.
Check For Fluid Leaks
Start by inspecting the jack for any fluid leaks. Look around the refill cap and hydraulic parts. Clean the area with a cloth to spot any new leaks. Leaks mean the jack might not hold pressure well.
Test The Jack’s Lifting Ability
Place the jack under a stable, heavy object. Slowly pump the handle to lift the object. Watch if the jack lifts smoothly without jerking. Stop if you hear unusual noises or see uneven movement.
Verify The Jack Holds Position
Once lifted, let go of the handle gently. The jack should hold its position without lowering. If it slowly drops, the seals or fluid level might still have issues. This test confirms the refill was successful.
Lower The Jack Safely
Use the release valve to lower the jack. Do this slowly to avoid sudden drops. The jack should lower smoothly and fully return to its resting position. This step shows the jack’s hydraulic system works correctly.
Maintenance Tips For Longevity
Proper maintenance keeps your Michelin G735 floor jack working well for years. Simple care steps prevent damage and costly repairs. Follow these tips to ensure your jack stays safe and reliable.
Check Hydraulic Fluid Regularly
Hydraulic fluid powers the lifting mechanism. Low fluid causes poor performance and damage. Open the fill port and check the fluid level monthly. Use only the recommended hydraulic oil.
Clean And Lubricate Moving Parts
Dirt and rust slow the jack’s movement. Wipe all parts clean after use. Apply light oil on joints and hinges. This keeps the jack smooth and easy to operate.
Inspect For Leaks And Damage
Look for oil leaks or cracks on the jack body. Leaks reduce lifting power and cause hazards. Replace worn seals or damaged parts immediately. Safety depends on a solid, leak-free jack.
Store The Jack Properly
Keep the jack in a dry, clean place. Avoid exposure to moisture and dust. Store it with the handle lowered. This prevents rust and keeps internal parts safe.
Frequently Asked Questions
How Do I Refill The Oil In A Michelin G735 Floor Jack?
To refill oil, first lower the jack completely. Locate the oil fill plug near the base. Remove the plug and add hydraulic jack oil slowly. Avoid overfilling. Replace the plug securely before testing the jack.
What Type Of Oil Is Best For Michelin G735?
Use high-quality hydraulic jack oil or ISO 32 hydraulic oil. Avoid using motor oil or other fluids. The correct oil ensures smooth operation and prevents damage to the jack’s internal components.
How Often Should I Check Oil In My Floor Jack?
Check the oil level before each use or at least monthly. Regular inspection prevents low oil levels, ensuring safe and efficient jack performance. Refill oil if the level is below the recommended mark.
Can I Use The Jack While Refilling Oil?
No, never operate the jack while refilling oil. Ensure the jack is fully lowered and stationary. Operating during refilling risks oil spills and can cause injury or damage.
Conclusion
Refilling your Michelin G735 floor jack keeps it working well. Follow the steps carefully to avoid spills or damage. Use the right type of hydraulic oil for best results. Check the fluid level regularly to maintain smooth operation. Proper care helps your jack last longer and stay safe.
A well-maintained jack makes lifting tasks easier and safer. Keep your tools ready for any job by refilling on time. Simple maintenance saves time and money in the long run.



